Assembling the Yellow Beast

The central focus of activity for the weekend was the assembly of the LT-5 shown in the sequence below. All the "visible" parts have been painted yellow, including the heads, cam covers, plenum and oil housing. This engine is from a wrecked car and is being rebuilt for Ed Simmons to be put in a yellow convertible. When we arrived all the parts had been cleaned and prepared for assembly. The block was together with the crankshaft installed and it was already mounted up and ready for assembly. The cylinder sleeves had been temporarily fastened into place.
This is the bare short block after a small amount of work. Daniel has put in all the pistons and attached them to the crankshaft. Geoff is seen here bolting on the chain tensioners. The large washers used to hold in the cylinder sleeves are visible, and are still necessary at this point as the sleeves are loose-fit in the block. They will eventually be held in place by the heads.
Geoff has installed the cam chains and is in the process of putting the heads on. Valve actuators are being oiled and installed in preparation for the cams being installed.
Here we see the cams being installed. The two pieces that are used to pull the cams down are not the actual cam caps. The caps are meant only to hold the cams in place during while the cam covers are put on, they are not designed to take much stress at all, as it is the cam covers that actually hold the cams in the journals. The shiny circles along the top cam journal are the valve actuators that were being installed in the previous frame. At the moment here they are being installed in the far head.
Both heads are on and 'factory' cam timing has been set. Note the T-shaped tools that are placed in the cams. These were/are used to quickly set the cam timing by turning the crank to top dead center on cylinder 1 and then turning the cams until the pins slide into holes that are machined into the cams. This allows the cams to be set to the factory timing of 114o to within about a degree. Note that even though the caps are on the block pieces used to pull the cams down are still on for reinforcement. Geoff is very careful to always set these pieces so as not to over stress the caps. A degree wheel has been attached to the crank to allow the timing to be changed from the factory value.
The pin of this dial indicator is resting on the valve plate, notice the curved portion of the measurement shaft that goes around the cam. This is used to find maximum open position (MOP) for this valve. By comparing top dead center on the cylinder (to which the degree wheel was set previously) and MOP on this valve, the timing can be set for this cam. The process is then repeated for the exhaust cam. We set these cams both to 110o for a performance boost. These are still the factory cams, just at different timings. Note again that the pieces used to pull the cams into place are still being used for support, one on each cam.
Now we move on to setting the timing on the other side, this time on cylinder 6, since top dead center is still the same. These two cams go much more quickly than the first set, I guess we're getting the hang of this thing. The cam cover has been put on the completed cams, and each bolt torqued down. After the other cams are finished, it will be time to pull out the tensioning bolts and put in the actual cam chain tensioners.
A thing of beauty (If you like bananas). The cams are now set up and the covers on. The rest of the yellow pieces have been put on to give a nice picture. (If you look closely there are no bolts holding the plenum on.) The wires will be black in the end and the lettering will be filled in with black paint. A pretty good day's work I'd say.

Page Created by Dean Townsley .